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案例简介:Case Summary: With the continuous advancement of science and technology, the production process for sodium-based humic acid particles will continue to be optimised and improved. For example, by improving mixing methods and optimising mixing conditions, the uniformity of sodium alginate can be enhanced while reducing production costs. The newly developed conical twin-screw mixer produced by Jiangsu Bohong Company can precisely control the particle size and shape of sodium alginate granules, thereby meeting the needs of different application areas, creating additional market demand for sodium alginate granules, and further expanding its market prospects.
Conical double screw mixer for sodium humate granules- Jiangsu Bohong Mixing Equipment
Case Introduction:
With the continuous progress of science and technology, the production process of sodium humate granules will be continuously optimised and innovated. For example, by improving the mixing method, optimising the mixing conditions, etc., it can improve the homogeneity of sodium humate and reduce the production cost, and the new type of conical double screw mixer for sodium humate granules produced by Jiangsu Bohong can also achieve precise control of the particle size and shape of the sodium humate granules, which can meet the application requirements of different fields, create more market demand for sodium humate granules, and promote its market prospects more broadly.
The process of conical double screw mixer for sodium humate granules
mainly includes the following steps:
Feeding: first, the sodium humate granules and other raw materials to be mixed will be added to the conical mixing drum through the feeding port. The design of the feeding port usually takes into account the fluidity of the materials to ensure a smooth feeding process.
Mixing: Start the motor and drive the mixing shaft to rotate through the reducer. The inner and outer screw blades on the mixing shaft form axial and radial bi-directional flow during rotation, which makes the material form a gentle and effective three-dimensional convection in the mixing process. This mixing method can ensure that the fine powder and viscous materials are evenly dispersed, avoiding local overheating or dead-end residue.
Spraying: In the mixing process, the liquid material can be evenly sprayed through the spraying pipe to make the liquid-solid mix more evenly. The spraying pipe rotates with the rotation of the mixing shaft to ensure the spraying of liquid materials more evenly.
Discharge: After mixing, the mixed materials will be discharged through the discharge port. The design of the outlet usually takes into account the fluidity of the material to ensure a smooth discharge process.
Cleaning: In order to ensure the cleanliness of the equipment and the smoothness of the next use, the conical mixing drum and the mixing shaft can be cleaned by spraying rinsing liquid through the shower pipe. During the cleaning process, the spray pipe rotates along with the rotation of the mixing shaft, which makes the cleaning more thorough.
The whole process is reasonably designed and easy to operate, which can effectively improve the mixing efficiency and product quality.
Conical Double Screw Mixer for Sodium Humate Granules has the following performance characteristics:
High-efficiency mixing: through the spinning and rotating motion of the double screw, it can realise three-dimensional convection mixing of the materials to ensure uniform mixing without dead angle. This mixing method can effectively improve the mixing efficiency and shorten the mixing time.
Strong adaptability: it is suitable for mixing all kinds of powdery, granular and fibrous materials, especially for heat-sensitive materials without overheating phenomenon, and for granular materials without crushing or grinding. It can adapt to the mixing of materials with different granularity and specific gravity, avoiding the phenomenon of stratification and segregation.
Compact structure: conical design makes the equipment structure compact, small footprint, easy to install and operate. At the same time, the conical design is also conducive to the rapid discharge of materials to avoid residue.
Excellent material: usually made of stainless steel, with good corrosion resistance and wear resistance, to ensure the service life and cleanliness of the equipment.
Easy to operate: the equipment is equipped with PLC control system, which is easy to operate, monitor and adjust. At the same time, the equipment is also equipped with a variety of discharging methods (such as manual, pneumatic, electric, etc.), which is convenient for users to choose according to the actual needs.
Convenient cleaning: the equipment is designed with spraying device, which is convenient for cleaning and replacing material varieties. The spraying device can evenly spray the cleaning liquid to ensure the cleanliness of the inside of the equipment.
Energy saving and environmental protection: the equipment has low energy consumption during operation, which meets the requirements of energy saving and environmental protection. At the same time, the equipment adopts a fully closed structure, effectively preventing dust spillage and guaranteeing the cleanliness of the operating environment.
Convenient maintenance: the key components of the equipment (such as screws, bearings, etc.) are designed with a quick-disassembly structure, which is convenient for cleaning and maintenance. Meanwhile, the equipment is also equipped with various protection devices (such as overload protection, temperature protection, etc.) to ensure the safe operation of the equipment.
物料的含水量将直接影响电镀污泥干燥机的干燥效率和产品质量。含水率过高的物料在干燥过程中需要消耗更多的热能,干燥时间也较长,从而降低了设备的生产效率。
江苏博鸿干燥公司针对该物料特性专门设计一级采用空心桨叶干燥机,将物料内的水分从含水40%将至5%,然后直接由出料口将物料进入齿盘式高效粉碎机粉碎。
在污泥干化机中,滤板设置在污泥进料管的底部,当污泥通过污泥进料管时,污泥中的水在重力的作用下流入水池,减少了污泥中的水分,从而初步排水,节约了能源。
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