Plow Blade Mixer from Jiangsu Bohong

Plow Blade Mixer from Jiangsu Bohong

Ⅰ Equipment Overview of Plow Blade Mixer
Plow Blade Mixer is a kind of efficient powder mixing equipment, which is composed of circular cylinder, transmission mechanism, plow blade, fly cutter and other parts, and it can realize uniform mixing of materials in a short time. It is suitable for solid-solid, solid-liquid mixing and wet granulation, drying and other composite processes in chemical, pharmaceutical, food and other industries, and also has a good mixing effect on the proportion of large differences in the material, easy to agglomerate.

Ⅱ The working principle of Ⅱ plough knife mixer
The working principle of plough knife mixer is based on the synergistic effect of plough knife and fly cutter, so that the material carries out complex movement in the cylinder body, so as to realize rapid and uniform mixing, the following is a detailed introduction for you:
2.1 Stirring and Throwing Role of Plough Knife
After the motor is started, the main shaft drives the plough knife group to rotate. Material in the role of the plow knife, on the one hand, along the cylinder wall for circumferential and radial turbulence, on the other hand, the material will be thrown along the plow knife on both sides of the surface of the normal direction. The shape and arrangement of the plow blade are carefully designed to enable the material to form a complex flow pattern in the cylinder, increasing the contact between the material and mixing opportunities.
2.2 The dispersing and refining effect of the flying knife
When the material thrown by the plow knife flows through the flying knife group, the high-speed rotating flying knife quickly and forcefully interrupts and disperses the material. The existence of fly cutter can further refine the material, break the agglomeration of materials, so that different properties of the material more evenly distributed. The material is dispersed by the high-speed fly cutter, falling into the bottom of the mixer.
2.3 Compound circulation and mixing of materials
The plow knife group continues to rotate, providing a compound force for the material mixing, being mixed materials in the mixer inside the compound circulation movement. Materials in the continuous convection, turning, diffusion process, quickly reach the mixing purpose, in a relatively short period of time to achieve uniform mixing.
2.4 Continuous plow knife mixer special principle
Continuous plow knife mixer internal curved knife surface of the plow knife, under the action of each rotation, the material is plow knife bidirectional knife surface is divided into two directions of the spiral material flow, and with the role of the nearby plow knife material combination. This repeated and multi-trajectory effect ensures the homogeneity of the mixture in continuous production. However, continuous production needs to be combined with an automated continuous feed system, which relies on a continuous and proportional feeding of the raw material to ensure consistent mixing results.

Ⅲ. Advantages of Plow Blade Mixer
Plow Blade Mixer is a kind of high efficient powder mixing equipment, which is widely used in industrial production, it has the following significant advantages:

3.1 Superior mixing performance
3.1.1 High efficiency and speed: the unique design of the plow blade and fly cutter, so that the material in the mixing process can produce strong convection, shear and diffusion. Plowshares will throw the material along the cylinder in radial and circumferential direction, and the fly cutter further refines and disperses the material, which can realize uniform mixing in a short period of time, and the general mixing time of the host is 90-180s, which greatly improves the production efficiency.
3.1.2 High mixing uniformity: the difference in the ratio of 1:1000 - 10000 materials can be better mixed, for the easy agglomeration of materials can play a role in deagglomeration and dispersion, to ensure that a variety of materials are fully mixed to ensure the stability and consistency of product quality.
3.1.3 Strong adaptability: suitable for a variety of materials, including solid-solid, solid-liquid mixing, as well as wet granulation, drying and other composite processes. It can handle materials with different particle size, shape, density and fluidity, such as chemical raw materials, pharmaceutical intermediates, food additives, feed and so on.

3.2 Reasonable structure design
3.2.1 Low resistance operation: the plow blade is radially distributed on the horizontal drive shaft, and there is a certain angle between the plow blades, the movement is not inserted into the powder at the same time, which greatly reduces the resistance in the powder, reduces the energy loss, and at the same time reduces the wear and tear of the equipment and prolongs the service life.
3.2.2 No mixing dead angle: the unique plow blade structure and material movement, so that the material in the cylinder to form a complex flow state, leaving no mixing dead angle, to ensure that all materials can participate in the mixing process.
3.2.3 Strong customizability: It can be made according to the user's requirements for heating, cooling, positive pressure, vacuum, carbide coating and other special forms. After increasing the jacket (made according to the standard of pressure vessel), it can also be made into a plough blade mixing dryer which can complete the three processes of reaction, drying and mixing in one step, so as to meet the demands of different industries and production processes.

3.3 Convenient operation and maintenance
3.3.1 Simple operation: Equipped with intelligent control system, the operator can set the parameters such as mixing time and mixing speed conveniently through the control panel, which is easy to operate and understand, and reduces the requirements for professional skills of the operator.
3.3.2 Clean discharging: the discharging structure is diverse, with manual, electric, pneumatic, etc., such as flap valve, roller valve, plum blossom misalignment valve, butterfly valve, plug valve, slurry valve and so on are available for selection. The discharge port is reasonably designed, which can ensure clean material discharge, reduce residue, and facilitate cleaning and replacement of materials.
3.3.3 Convenient maintenance: the structure of the equipment is relatively simple, and the components are easy to disassemble and install, which is convenient for daily maintenance and repair. At the same time, the design and material selection of some key components such as bearings and seals improve their service life and reliability, and reduce maintenance costs.

3.4 Good safety and environmental performance
3.4.1 Good sealing performance: the shaft end seal adopts packing seal and air pressure packing seal, etc. It is configured according to the material characteristics, which can effectively prevent the leakage of materials and avoid the pollution of the working environment, and at the same time, it also protects the safety of the operators.
3.4.2 High safety: the observation port (cleaning port) adopts interlocking device and positioning device to ensure the safe operation of the equipment. In the process of designing and manufacturing, all kinds of safety factors are fully taken into consideration, which are in line with the relevant safety standards and norms.