IBC Series Tank Type Turnover Mixer-Jiangsu Bohong

IBC Series Tank Type Turnover Mixer

The IBC Tank Tumbler Mixer, manufactured by Jiangsu Bo Hong, is an advanced mixing machine designed to meet specific production needs. The IBC Tank Tumbler Mixer is an ideal alternative to the traditional turbine mixer when a high degree of flexibility and a wide range of product types are required.
Due to the special structural design, it is divided into two distinct and independent parts: the mixing head and the container tank. Both minimize cleaning time to avoid cross-contamination when switching from one type of product to another. Moreover, by using the same containers directly, the mixture can be stored and transported, and can also be easily returned to the dosage system.

Principle of operation:
Before mixing begins, the operator loads the material to be mixed into the tanks, which are usually lifted and secured in place hydraulically, with sensors to detect whether the tank closures are closed to ensure safe operation. Once the machine is started, the tanks simply rotate back and forth around an asymmetrical axis. During this process, the materials inside the tank will change position as the tank is turned over, realizing mutual blending.
In addition, the conical valve inside the tank plays a key role. It helps to disperse the material, so that the material can be more fully in contact with other materials in the tumbling process. Materials in the continuous tumbling, convection, diffusion process, the distribution between different components gradually become uniform, so as to achieve a good mixing effect in a relatively short period of time.

Equipment features:
high uniformity, the equipment can make the product quality to maintain excellent mixing uniformity, CV value of no more than 5%
mixing efficiently, a single batch of mixing time of about 300 seconds, better efficiency
compact design, independent operation between the equipment, equipment is easy to clean, the material is not easy to residual
flexible and agile, can improve production efficiency
intelligent control, the processing steps are controlled through the computer, without too much manual intervention

Operating Points
Different rotation speeds bottom paddle (slow) and top paddle (fast). Speed ratio 1:8 High ratio materials are best dispersed in this application
Dual motors with unlimited speed ratios allow mixing of the top material in the opposite direction to the bottom material, resulting in a wider range of applications and maximum flexibility
Mixing Tank Venting System When air or nitrogen shaft seals are used, the pressure generated by the venting of gases needs to be vented from the mixing chamber and connected to filters or a centralized vacuum system to avoid cross contamination
Nitrogen Injection Plus Oxygen content control system to neutralize potentially explosive materials when mixed
Mixing tank docking discharge station to allow the powder to be automatically emptied from the tank in an airtight and safe manner
Dedicated mixing tanks for small batch mixing, specially designed for mixing small batches (half the quantity) without compromising on mixing volume and for increased flexibility
Touch-screen operating panel to call up different mixing programs and cycles (formulas)
Mixing tank docking feeding station to allow weighing of the weighed material Mixing tank docking station for feeding the weighed material into the tank
Liquid injection and associated dosing system with special injectors for ideal absorption of liquid components into the mixture. Pressurized hot/cold water tank cleaning station for optimal cleaning and drying of the tanks.
Bottom paddle lifting system for better cleaning of the bottom of the head and bottom paddles especially when working with a wide range of materials.
Double jacketed mixer head to cool the mixture and prevent it from reaching dangerous levels.
Cooling water recirculation heat exchanger to keep the water supply circuit isolated from the cooling jacket and to prevent the material dirt from being deposited inside the jacket.

Design Background and Applicable Scenarios
The IBC tank-type rotary mixer produced by Jiangsu Bohong is mainly developed for the production needs of many formulas, many batches and a wide range of product types. In the pharmaceutical, chemical, food, wire and cable materials, engineering plastics, degradable plastics and other industries, enterprises are often faced with frequent switching formulations and production of small batches, multi-species products, the traditional fixed paddle mixer is difficult to meet the flexible and rapid adjustment of formulas and to achieve the high efficiency of the production line requirements, and the IBC material tank-type rotary mixer can be a good solution to these problems.

Jiangsu Bohong mixing equipment company manufactures IBC tank-type rotary mixer with its efficient mixing capacity, versatile adaptability and excellent user experience, has become an important tool in modern industrial production. Whether it is pharmaceutical, food, chemical or other fine processing industry.
Jiangsu Bohong Mixing Equipment Company produces IBC tank-type tumbling mixer can provide enterprises with high-precision, low-residue mixing solutions. At the same time, through a wealth of optional items, the equipment can be flexibly configured according to specific production needs, to bring customers a more efficient and safer production environment.