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产品简介：Laboratory high-speed centrifugal spray dryer is a kind of equipment that uses high-speed centrifugal atomization technology to spray liquid materials into tiny droplets instantly, and dries them quickly into solid particles in high temperature air flow.Its working principle is based on the basic principle of spray drying, that is, the liquid material is centrifuged and atomized through a high-speed rotating centrifugal disc, and then in contact with hot air to complete the evaporation of water and the formation of solid particles.The spray drying process is efficient and continuous, keeping the nutrients and active substances of the material from being destroyed.
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Laboratory high-speed centrifugal spray dryer: a powerful assistant for scientific research and innovation
In modern scientific research and industrial production, drying technology as a key link of material treatment, its importance is self-evident.Laboratory high-speed centrifugal spray dryer, as a set of efficient, accurate and flexible drying equipment, is gradually becoming the first choice of scientific research workers and engineers in many fields.This paper will focus on the detailed introduction of the equipment, including equipment overview, main structure and components, technical characteristics, application fields, operating processes, maintenance, safe use and market trends.
I. Equipment Overview and principle
Laboratory high-speed centrifugal spray dryer is a kind of equipment that uses high-speed centrifugal atomization technology to spray liquid materials into tiny droplets instantly, and dries them quickly into solid particles in high temperature air flow.Its working principle is based on the basic principle of spray drying, that is, the liquid material is centrifuged and atomized through a high-speed rotating centrifugal disc, and then in contact with hot air to complete the evaporation of water and the formation of solid particles.The spray drying process is efficient and continuous, keeping the nutrients and active substances of the material from being destroyed.
II. Main structure and components
The laboratory high-speed centrifugal spray dryer is mainly composed of feeding system, centrifugal atomizer, drying chamber, heating system, exhaust system, collection system and control system.Among them, the centrifugal atomizer is the core component, which is responsible for atomizing the liquid material into small particles;The high temperature air flow in the drying room is responsible for the rapid evaporation of water in the droplets.The collection system is used to collect the dried solid particles.In addition, the heating system provides the necessary heat energy, the exhaust system ensures the circulation of air and the removal of moisture in the dry room, and the control system precisely regulates the entire process.
III.Technical features and advantages
1. High efficiency and energy saving : The use of high-speed centrifugal atomization technology, so that droplets and hot air fully contact, improve drying efficiency;At the same time, the optimized hot air circulation system reduces energy loss and saves energy.
2. High quality of the finished product : The drying process is rapid and uniform, effectively retaining the nutrients and active substances of the material;The particle shape is controllable, suitable for the production needs of a variety of products.
3. Easy to operate : high degree of automation, through the touch screen or PLC control system to achieve one-click start and remote monitoring;The fault self-diagnosis function improves the reliability and maintenance convenience of the equipment.
4. Safety and environmental protection : In line with international safety standards and environmental requirements, the use of low noise design and good sealing performance of the structure, reduce the impact on the environment.
-In the field of food, it can be used for the production of milk powder, instant coffee, seasonings and other products;
-In the field of medicine, it is used for the drying treatment of drug intermediates and active ingredients;
-In the field of chemical and biotechnology, it is suitable for the preparation of fine chemicals such as catalysts, nanomaterials and biological products.
1. Preparation stage : Check whether the components of the equipment are in good condition to ensure the normal supply of power and air;Set drying temperature, feed speed and air volume and other parameters.
2. Starting stage : Open the heating system to preheat the drying chamber to the set temperature;Simultaneously start the centrifugal atomizer and exhaust system;Slowly adjust feed pump to start feed.
3. Drying stage : Observe the state and drying effect of materials in the drying room;Adjust the parameters as needed to achieve the best drying effect.
1. Regularly clean the residue in the drying chamber and collect the system to prevent clogging and corrosion.
2. Check the wear of the centrifugal atomizer and other vulnerable parts and replace them in time.
3. Keep the equipment clean and dry to prevent electrical components from moisture and damage.
4. Regularly check the operation of the heating system and exhaust system to ensure its normal operation.
5. Lubricate and tighten the equipment regularly to reduce wear and loosening.
1. Read the equipment operation manual carefully and understand the relevant safety regulations before use.
2. Strictly follow the operating procedures and precautions to prevent accidents.
3. Do not open the drying room door or other protective devices when the equipment is running.
4. Regularly check the insulation performance of electrical components and lines to prevent electric shock accidents.
5. Cut off the power and air supply and ensure that the equipment is shut down during repair and maintenance.
With the continuous progress of science and technology and the acceleration of industrialization, the application of laboratory high-speed centrifugal spray dryer in scientific research and production will be more and more extensive.
The laboratory high-speed centrifugal spray dryer produced by Jiangsu Bohong Drying Company will show the following trends:
First, product technology continues to innovate and upgrade to meet higher levels of demand;
Second, the level of automation and intelligence is continuously improved to improve production efficiency and product quality;
Third, environmental protection and energy conservation have become important development directions to meet the requirements of sustainable development;
Fourth, customized services will become the mainstream of the market to meet the personalized needs of different users.
Therefore, the laboratory high-speed centrifugal spray dryer manufactured by Jiangsu Bohong Drying Company will usher in broader development prospects and market opportunities.
物料的含水量将直接影响电镀污泥干燥机的干燥效率和产品质量。含水率过高的物料在干燥过程中需要消耗更多的热能，干燥时间也较长，从而降低了设备的生产效率。
江苏博鸿干燥公司针对该物料特性专门设计一级采用空心桨叶干燥机，将物料内的水分从含水40%将至5%，然后直接由出料口将物料进入齿盘式高效粉碎机粉碎。
在污泥干化机中，滤板设置在污泥进料管的底部，当污泥通过污泥进料管时，污泥中的水在重力的作用下流入水池，减少了污泥中的水分，从而初步排水，节约了能源。
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