The FLP Series Fluidized Bed Granulation Dryer

FLP Series Fluidized Bed Granulation Dryer

The FLP Series Fluidized Bed Granulation Dryer is a highly efficient equipment that integrates mixing, granulation, and drying functions. It is widely used in the pharmaceutical, food, and chemical industries. The core technology is to use the fluidization and heating of air to complete the granulation and drying of materials. The FLP Series Fluidized Bed Granulation Dryer produced by Jiangsu Bohong Drying Equipment Co., Ltd. has unique working principles and advanced technical advantages, and has been widely used in many industries. It not only improves the fluidity, solubility, and production efficiency of materials, but also has high safety and compliance with GMP standards. As industrial technology continues to advance, the FLP Series equipment will continue to provide strong support for the development of the pharmaceutical, food, and chemical industries.

Ⅰ. The Working Principle of FLP Series Fluidized Bed Granulation and Drying Machine

The working principle of the FLP series fluidized bed granulation dryer can be simply described as fluidizing the material with airflow, spraying adhesive to make powder particles agglomerate and take shape, and then drying the formed particles continuously with hot air.

First, the powder particles of the material are placed in a feed container, commonly known as a fluidized bed. The material in the fluidized bed is brought into a fluidized state by introducing heated air. At this point, the material in the container forms a ring-shaped fluidized state, with the particles dispersed from one another, creating a motion similar to suspension. This state allows the material particles to be fully exposed to the air, and the air can quickly pass through the gaps between the particles, achieving uniform heating of the material.

Then, during the fluidization process, the equipment sprays the adhesive solution through nozzles, uniformly spraying it into the material particles in the fluidized bed. At this point, the material particles begin to adhere to each other, and several particles aggregate into clumps, forming granules containing adhesive. Due to the continuous action of hot air, the water in these granules evaporates quickly, and the adhesive gradually solidifies. As this process is repeated, eventually, spherical particles with an ideal multi-porous structure are formed.

The process of granulation and drying is continuous. The material starts in a fluidized state and is then bonded by the binder, eventually being dried and shaped by air to form granules. The entire process is highly efficient and precise, ensuring uniformity and quality of the granules.

II. Product Features of FLP Series Fluidized Bed Boiling Granulation Dryer

The FLP series fluidized bed boiling granulation dryer has many advantages in structure design and operational performance, which make it widely used in industrial production:

1. **Improving material flow and reducing dust**

By granulation, the material flow is significantly improved. This granulation technology reduces the adhesion between powder particles, making the particles more uniform and improving fluidity. At the same time, due to the shaping process, the phenomenon of dust flying is greatly reduced, improving the production environment and reducing the harm to operators.

2. **Improved dissolution performance**

By granulation, the solubility of the material is also optimized. The particle shape is uniform, the particle size is smaller, and the internal structure is porous, which increases the specific surface area of the material and significantly improves the dissolution rate. This is of great significance for pharmaceutical and food products that require rapid dissolution.

3. **Multi-function in One Machine**

The FLP series fluidized bed granulation dryer integrates mixing, granulation, and drying functions in one machine, simplifying the production process. Traditional granulation equipment often requires separate use of different equipment for mixing, granulation, and drying, while the FLP series equipment achieves one-step operation, allowing all processes to be completed in one machine, greatly improving production efficiency and reducing equipment investment costs.

4. **Excellent Safety Performance**

The fluidized bed boiling granulation dryer uses anti-static filter cloth, effectively preventing the accumulation of static electricity and avoiding the risk of fire or explosion. In addition, the equipment is equipped with explosion-proof pressure relief holes, which can release pressure in time in case of an accidental explosion, ensuring the safety of the equipment and operators.

5. **Complies with GMP standards, easy to clean and operate**

The FLP series fluidized bed granulation dryer equipment is designed without dead ends, so that the material can be fully mixed and dried within the equipment. In addition, the material loading and unloading is lightweight, reducing the difficulty of operation. At the same time, the equipment is easy to clean, which can fully comply with the GMP standards for pharmaceutical production, ensuring the quality of the product and the standardization of production.

III. Application Range of FLP Series Fluidized Bed Boiling Granulation Dryer

The FLP series fluidized bed boiling granulation dryer is characterized by high efficiency, precision, and easy operation, so it has widespread applications in many industries. The following are the main application areas of this equipment:

1. **Pharmaceutical Industry**

In the pharmaceutical industry, the FLP series fluidized bed granulation dryer is mainly used for the granulation of tablets, capsules, and granules for pills. The pharmaceutical industry has very high requirements for the uniformity and solubility of particles. The FLP series equipment can meet these requirements and ensure the quality of drugs. In addition, the equipment can strictly遵守 GMP regulations when producing drugs, ensuring the safety and hygiene of drug production.

2. **Food Industry**

In the food industry, the FLP series fluidized bed granulation dryer equipment is often used for the granulation and drying of products such as cocoa, coffee, milk powder, granulated juice, and seasonings. By using the equipment to granulate, the dissolvability and storage performance of the food can be improved, and the quality and market competitiveness of the product can be enhanced.

3. **Chemical, Pesticide, and Other Industries**

In addition to the pharmaceutical and food industries, the FLP series fluidized bed boiling granulation dryer has extensive applications in various industries such as chemical, pesticide, feed, fertilizer, pigment, dye, etc. Especially in the production process where granular materials are required, the equipment can quickly and evenly complete granulation and drying, significantly improving production efficiency.

4. **Wet Material Drying and Coating**

In addition, the FLP series fluidized bed agglomeration dryer can also be used for drying various powdered or granular wet materials, especially in the field of pharmaceutical coating. The equipment can realize various coating operations for granule and pill protection layers, coloring, sustained release, thin film, and enteric coating, meeting the different process requirements of different products.